• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Method for manufacturing liquid plaster mass (8) for a sound-absorbing surface layer (11). The method comprises providing a mass of cut or flocked mineral wool (4) and a mass of liquid binder (6). The mineral wool and the binder are mixed into a liquid mixing mass (8) which can be stored, for example, in buckets or cans (9) and subsequently used as a liquid plaster mass (8) with which, preferably by means of a spraying device (10) ), a sound-absorbing surface layer (11) can be applied to a surface (1). The mass of shredded or flocked mineral wool (4) is preferably obtained by recycling waste from processes where mineral wool is used.
    公开号:BE1025999B1
    申请号:E20195044
    申请日:2019-01-25
    公开日:2020-02-05
    发明作者:Strien Adriaan Cornelis Van
    申请人:Strien Adriaan Cornelis Van；
    IPC主号:
    专利说明:

    Method for producing liquid plaster mass from, for example, waste from processes in which mineral wool is used
    DESCRIPTION
    The present invention relates to a method for recycling waste that largely comprises mineral wool (https://en.wikipedia.org/wiki/Mineral wool). As an extension thereof, the invention also relates to a method for manufacturing a liquid plaster mass (or stucco mass) and thereby producing a sound-absorbing surface layer (https://nl.wikipedia.org/wiki/Sound absorption). The invention further relates to devices which are specifically intended for carrying out the said methods.
    The invention has its origin in the insight that waste which largely consists of mineral wool, for example waste from manufacturing processes in which plates or rolls of mineral wool are used and in which a substantial amount of residual waste is produced, that such waste can serve to be used for manufacturing of a liquid plaster mass which is eminently suitable for use, in particular by spraying, for forming a sound-absorbing surface layer. This relates to a method in which as one of the essential basic materials use is made of mineral wool that has been reduced to small units, for example shredded, cursed or chopped.
    The method for producing a liquid plaster mass that forms the basis for a sound-absorbing surface layer can be carried out with reduced mineral wool that is extracted from residual waste, but in itself in a different way and / or from other sources.
    BE2019 / 5044 sources can be produced, for example from new mineral wool. The method comprises the steps of:
    - providing a mass (in other words amount, volume) of mineral wool reduced to small units (e.g. flakes, chips, etc.);
    - providing a mass (in other words amount, volume) of liquid (e.g. dissolved in water) binder;
    - mixing the mass of reduced mineral wool and the liquid binder mass with each other and any other ingredients and / or additives into a mixing mass;
    - storing and / or using the mixing mass thus obtained as a liquid plaster mass for making a sound-absorbing surface layer (plaster or stucco layer) on a surface.
    If, as discussed above, the method of fabricating liquid plaster mass for a sound-absorbing surface layer is part of resp. for the purpose of recycling mineral wool waste, in most cases it will be necessary for that method to comprise a (waste) wool reduction step, in which the waste comprising mineral wool is first sufficiently reduced (for example, cut or cursed). Only after that reduction of the mineral wool can the above steps be carried out in which the mass of reduced wool is mixed with a liquid binder, whereby the liquid plaster mass is obtained.
    The present invention also includes a method for manufacturing a sound-absorbing surface layer by spraying, comprising the steps of:
    - providing a spraying device adapted to be able to spray a liquid plaster mass on a surface manufactured in a method according to the invention, wherein the liquid plaster mass is supplied to a spray nozzle of the spraying device arranged around the supplied liquid plaster mass , too
    BE2019 / 5044 together with a powerful air stream, can be driven out and thereby form the desired sound-absorbing surface layer against a surface.
    The spraying device to be used preferably comprises an inlet for inlet of the liquid plaster mass, an air inlet for inlet of compressed air and a nozzle for outlet and spraying of the plaster mass and the compressed air.
    Use can be made of a leveling device for leveling the sound-absorbing surface layer even before it is completely dried, which leveling device comprises, for example, a roller rotatable about a rotation axis which is provided on its round outer surface with elongated spacer elements having a length substantially equal to the intended thickness of the surface layer. Preferably, the leveling device also comprises a removal surface for the removal (smoothing) of the surface layer.
    The invention will now be further discussed with reference to the figure description below.
    Figure 1 shows a schematic illustration of the method including a spraying device according to the invention;
    Figure 2 shows an exemplary embodiment of a leveling device according to the invention.
    Figure 1 shows a schematic illustration of a process for carrying out the method for manufacturing a surface layer 1 with good sound-absorbing properties by means of a liquid plaster mass developed for this purpose.
    BE2019 / 5044
    This plaster mass is manufactured by, for example, first producing a mass of small units (e.g. flakes, chips, etc.) of mineral wool 4 in a module 2, for example by recycling mineral wool waste 3, whereby that wool waste 3 in module 2 is reduced by for example grinding, shredding, curse or cutting.
    A module 5 provides a mass of liquid (preferably dissolved in water) binder 6, for example on a cellulose basis (see for example https://nl.wikipedia.org/wiki/Methylcellulose glue).
    In a mixing module 7, the ingredients from modules 3 and 4, i.e. the mass of mineral wool 4 reduced to particles and the mass of liquid binder 6, are mixed together to form a mixing mass
    8. This mixing mass 8 can then be packaged in, for example, sealed buckets or cans 9 with which the liquid plaster mass 8 can be placed on the market for making sound-absorbing surface layers.
    To actually make a sound-absorbing surface layer 1, a spraying device 10 is preferably used which is adapted to spray (12) the liquid plaster mass 8 against a surface 11, by supplying it to a nozzle 13 which is arranged around the feed driving liquid plaster mass 8 together with a powerful air stream 14 from the nozzle 13 and thereby forming the desired sound-absorbing surface layer 1 against the surface 11. The spraying device 10 comprises an inlet 15 for the inlet of the liquid plaster mass 8, an air inlet 16 for the inlet of compressed air 14 and a nozzle 13 for the outlet and thus spraying (12) of the plaster mass 8 and the compressed air 14. Through the compressed air 14 a good and light distribution of the plaster mass is obtained, which is essential for the sound-absorbing properties of the surface layer 1.
    BE2019 / 5044
    If it is preferred to additionally equalize the sound-absorbing surface layer 11, this can be carried out by an equalizing device which is adapted to equalize the surface layer 11 even before it is completely dried. Figure 2 shows an exemplary embodiment of such a leveling device, which comprises a roller 18 rotatable about an axis of rotation 17 which is provided on its round outer surface 19 with spacer elements 20 with a length which is substantially equal to the intended thickness d of the surface layer 1 applied to surface 11. In order to obtain a smooth finish of the surface layer 1, the leveling device is preferably provided with a rubbing varnish 21, which is adapted to rub off the surface of the surface layer 1.
    The invention can thus provide a method for producing and marketing liquid plaster mass from, preferably (largely) from waste from processes using mineral wool, which plaster mass is eminently suitable for, in particular by spraying, be used to form a sound-absorbing surface layer.
    The so-called Acoustic spray plaster (the plaster mass 8) preferably consists of mineral wool fibers, water and a cellulose-based binder plus a small amount of additives that guarantee the effect and shelf life. The layer thickness to be formed is approximately 15-30 mm. The product is non-flammable and highly vapor permeable. The product has a low specific gravity (approximately 0.85 kg / liter in the wet state), whereby it exerts a very low load on the substructure of the surface 1. With complete hardening, at least 75% of the weight disappears due to evaporation of the water.
    The plaster mass 8 is one-component and therefore ready for use in a bucket or can 9.
    BE2019 / 5044 6
    The product is cradle to cradle since the surface layer 1 can be very easily removed from the surface 11 by means of parting. The product can then be ground again and reused as a raw material in the production of the same product.
    权利要求:
    Claims (8)
    [1]
    CONCLUSIONS
    Method for manufacturing a liquid plaster mass (8) suitable for applying, for example by spraying by means of a spraying device (10), a sound-absorbing surface layer (11), comprising the steps of:
    - providing a mass of mineral wool (4) reduced to small units;
    - providing a mass of liquid binder (6);
    - mixing the mass of reduced mineral wool and the liquid binder mass with each other and any other ingredients and / or additives into a mixing mass (8);
    - storing (9) and / or using the mixing mass thus obtained as a liquid plaster mass (8).
    [2]
    A method for recycling waste (3) which largely comprises mineral wool, comprising the method according to claim 1, and a step (2) in which the mass of reduced mineral wool (4) is obtained by reducing the waste comprising mineral wool (4) 3).
    [3]
    Liquid plaster mass (8) produced by a method according to claim 1 or 2.
    [4]
    Method for manufacturing a sound-absorbing surface layer by spraying (12), comprising the steps of:
    - providing a spraying device (10) adapted to be able to spray a liquid plaster mass (8) according to claim 3, by feeding it to a nozzle (13) which is adapted to feed the liquid plaster mass (8) supplied ) together with a powerful air stream (14) from the
    BE2019 / 5044 nozzle and thereby form the desired sound-absorbing surface layer against a surface (11).
    [5]
    A spraying device (10) for producing a sound-absorbing surface layer with a method according to claim 4, comprising an inlet (15) for inlet of the liquid plaster mass (8), an air inlet (16) for inlet of compressed air (14) and a nozzle (13) for exhausting and thus spraying (12) the plaster mass and the compressed air.
    [6]
    A leveling device for leveling a surface layer (1) obtained by the method according to claim 4 even before it is completely dried, which device comprises a roller (18) rotatable about an axis of rotation (17) which is attached to its round outer surface (19). ) is provided with elongated spacer elements (20) with a length that is substantially equal to the intended thickness (d) of the surface layer.
    [7]
    Device according to claim 6, comprising a removal varnish (21), arranged for removing the surface layer (1).
    [8]
    A sound-absorbing surface layer (1) manufactured by a method according to claim 4 and / or using one or more devices according to one of claims 5 to 7.
    类似技术:
    公开号 | 公开日 | 专利标题
    CN105780570B|2017-07-28|Wastepaper pulping and papermaking production method
    BE1025999B1|2020-02-05|Method for producing liquid plaster mass from, for example, waste from processes in which mineral wool is used
    FR2949361A1|2011-03-04|METHOD AND INSTALLATION FOR RECYCLING PLASTER WASTE
    CN108355816A|2018-08-03|A kind of building field material screening, broken and drying integrated device
    JP2018515357A|2018-06-14|Method and apparatus for producing fiber cement sheets
    JP2010100996A|2010-05-06|Method of manufacturing recycled asphalt mixture
    KR102247223B1|2021-05-04|Method for manufacturing a product in the form of a sheet or block, and production equipment thereof
    US20190176112A1|2019-06-13|Production device for manufacturing products in the form of sheets or blocks, and method thereof
    TWI607694B|2017-12-11|Animal waste processing material manufacturing method and manufacturing apparatus thereof
    RU2542545C1|2015-02-20|Method of producing element containing mineral fibre and element produced thereof
    CN105437343A|2016-03-30|Gluing device for core plate gelatinizing production line
    US20160214895A1|2016-07-28|Apparatus and method for recycling gypsum
    RU2701017C1|2019-09-24|Method of recycling pearlite sand wastes from hydroabrasive cutting
    JP6153417B2|2017-06-28|Manufacturing method of animal excrement disposal material and manufacturing apparatus thereof
    CN209239781U|2019-08-13|A kind of full-automatic grinding cleaning rust-proof production line
    CN101148072A|2008-03-26|Automation method for stone processing
    CN107285653A|2017-10-24|A kind of building castoff regeneration technique
    JP6153413B2|2017-06-28|Manufacturing method of animal excrement disposal material and manufacturing apparatus thereof
    KR20140106931A|2014-09-04|Method For Recycling Discharge Of Water-Jet Procedure
    CN203213333U|2013-09-25|Production line for cement-based polystyrene heat-insulation plates
    RU2710248C2|2019-12-25|Processing line for production of modified fiber-cement facing plates
    TW201505541A|2015-02-16|Production method for animal excrement treatment material and production device therefor
    TWI607693B|2017-12-11|Animal waste processing material manufacturing method and manufacturing apparatus thereof
    RU2710255C2|2019-12-25|Processing line for production of modified cement-fiber plates
    CN113118183B|2022-03-11|Processing system of solid useless rubbish of building demolishment and fitment
    同族专利:
    公开号 | 公开日
    NL1042737B1|2019-08-12|
    BE1025999A1|2019-09-04|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    JP2005139798A|2003-11-07|2005-06-02|Waku Sangyo:Kk|Rock wool spraying method and spraying device|
    DE102015112614A1|2015-07-31|2017-02-02|Maria Elisabeth Holzweber|Method and device for applying insulation to structures|
    DE102015120721A1|2015-11-30|2017-06-01|Jörg Gröper|Process for recycling insulating material waste from mineral wool|
    法律状态:
    2020-04-02| FG| Patent granted|Effective date: 20200205 |
    优先权:
    申请号 | 申请日 | 专利标题
    NL1042737A|NL1042737B1|2018-02-01|2018-02-01|Method for producing liquid plaster mass from, for example, waste from processes in which mineral wool is used|
    [返回顶部]